Acura RSX (DC5)  Exhaust Systems

High Flow Catalytic Converter Test
We performed a flow bench test on many of the high flow cats.


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Brand Model Material* Pipe Diameter Tip Diameter
5Zigen Fireball SS 60mm 100mm
A'Pexi Ni PS 60mm 115mm
A'Pexi GT SS    
A'Pexi World Sport PS 60mm 100mm
Borla   SS 57mm 100mm
Buddy Club SpecIII SS   100mm
Comptech   SS 63.5mm 90mm
DC Sports TCS SS 57mm 100mm
Fujitsubo Power Getter SS 60mm  
Fujitsubo   SS 60mm  
Greddy EVO AS 60mm to 70mm 115mm
Hayame   SS 57mm 100mm
HKS Hiper PS 60mm 100mm
Invidia GT3000      
JIC Magic Bullet      
Magnaflow   SS 57mm 150mm
Mugen        
Neuspeed   SS 60mm  
Skunk2   SS   100mm
Spugen        
Tanabe Hyper Medalion PS 60mm 100mm
Tanabe Racing Medalion PS 60mm 100mm
Thermal R&D Classic SS 57mm 100mm
Thermal R&D Stealth      
Thermal R&D Turbo      

*Material:
SS = Stainless Steel : PS = Partial Stainless, usually means rear muffler only  : AS = Aluminizes Steel Pipe

 

These are the results as of 9/20/04 of my "Rate Your Exhaust" thread on the CLUBRSX web site:
The number to the left of the heavy line is the total number of reviews, with the average of those numbers below it. To the right of the heavy line are the individual reviews. Check out the link to the web site if you want to read more.

Borla - SS/2.25"/4" ( 10
Fit - - - - - -  4.1  
Power - - - -  3.7  
Loudness - -  2.8  
   
DC Sports TCS - SS/2.25"/4" ( 1
Fit - - - - - -  5.0  
Power - - - -  4.0  
Loudness - -  4.0  
   
Greddy EVO - AS/2.36"to 2.75"/4.5" ( 4
Fit - - - - - -  4.3  
Power - - - -  3.6  
Loudness - -  3.6  
   
Greddy SP2 - SS/2.36"to 2.75"/ ( 5
Fit - - - - - -  4.5  
Power - - - -  4.1  
Loudness - -  2.2  
   
Comptech - SS/2.5"/3.5" ( 9
Fit - - - - - -  5.0  
Power - - - -  3.2  
Loudness - -  3.7  
   
Magnaflow - SS/2.25"/4 or 5" ( 5
Fit - - - - - -  4.9  
Power - - - -  4.5  
Loudness - -  3.5  
   
Tanabe Hyper Medalion - PS/2.36"/4" or 4.5" ( 3
Fit - - - - - -  4.0  
Power - - - -  3.5  
Loudness - -  2.3  
   
Tanabe Racing Medalion - PS/2.5"/4" ( 6
Fit - - - - - -  4.6  
Power - - - -  3.9  
Loudness - -  4.3  
   
Fujitsubo Power Getter - SS/"2.36"/? ( 17
Fit - - - - - -  4.7  
Power - - - -  3.8  
Loudness - -  2.5  
   
Fujitsubo RM01A - SS/"2.36"/? ( 1
Fit - - - - - -  5.0  
Power - - - -  4.0  
Loudness - -  2.0  
   
Fujitsubo Legalis R - SS/"2.36"/? ( 2
Fit - - - - - -  4.5  
Power - - - -  3.8  
Loudness - -  3.0  
   
Skunk2 - SS/?/4" ( 4
Fit - - - - - -  4.3  
Power - - - -  3.8  
Loudness - -  4.3  
   
Buddy Club Spec III - SS/2.5"/4" ( 6
Fit - - - - - -  4.0  
Power - - - -  4.3  
Loudness - -  5.0  
   
Thermal R&D Classic - SS/2.25"/4" ( 1
Fit - - - - - -  5.0  
Power - - - -  3.0  
Loudness - -  5.0  
   
Thermal R&D Stealth ( 1
Fit - - - - - -  0.0  
Power - - - -  0.0  
Loudness - -  0.0  
   
Thermal R&D Turbo ( 1
Fit - - - - - -  0.0  
Power - - - -  0.0  
Loudness - -  0.0  
   
5Zigen Fireball - SS/2.36"/4" ( 3
Fit - - - - - -  5.0  
Power - - - -  3.0  
Loudness - -  2.0  
   
A'Pexi N1 - PS/2.36"/4.5" ( 3
Fit - - - - - -  4.3  
Power - - - -  4.3  
Loudness - -  4.3  
   
A'Pexi GT - SS/?/4.5" ( 4
Fit - - - - - -  4.7  
Power - - - -  4.3  
Loudness - -  4.3  
   
A'Pexi World Sport - PS/3.36"/4" ( 2
Fit - - - - - -  4.8  
Power - - - -  2.5  
Loudness - -  1.8  
   
Neuspeed - SS/2.36/? ( 1
Fit - - - - - -  5.0  
Power - - - -  5.0  
Loudness - -  4.0  
   
Mugen ( 1
Fit - - - - - -  5.0  
Power - - - -  3.0  
Loudness - -  2.0  
   
Hayame - SS/2.25"/4" ( 7
Fit - - - - - -  4.9  
Power - - - -  3.4  
Loudness - -  4.0  
   
JIC Magic Bullet ( 2
Fit - - - - - -  4.0  
Power - - - -  4.0  
Loudness - -  4.0  
   
HKS Hiper - PS/2.36"/4.5" ( 9
Fit - - - - - -  5.0  
Power - - - -  3.9  
Loudness - -  4.2  
   
Tsudo - PS/2.25"/3" ( 3
Fit - - - - - -  5.0  
Power - - - -  4.2  
Loudness - -  5.0  
   
Invidia GT300 ( 2
Fit - - - - - -  4.3  
Power - - - -  4.0  
Loudness - -  4.8  
   
Spugen ( 2
Fit - - - - - -  4.8  
Power - - - -  3.0  
Loudness - -  3.0  
   
Power House Amuse R1 - Ti/2.36"/4" ( 1
Fit - - - - - -  4.0  
Power - - - -  4.0  
Loudness - -  4.0  
   
Injen SES - SS/?/? ( 1
Fit - - - - - -  1.0  
Power - - - -  3.0  
Loudness - -  3.0  
   
Spoon N1 ( 3
Fit - - - - - -  5.0  
Power - - - -  3.3  
Loudness - -  4.7  

Here is a picture of the Boral next to the stock exhaust and one of the Borla installed.

Flow Bench Test

Catalytic Converter Part # Flow @  10" (CFM) Flow @ 20" (CFM) Height X Width Body Length Over-all Length Weight Subtraight
DNX Round  15028   193   289   4" X 5"  7.5"  11.5"   3.5#  Ceramic
DNX Oval  15038   222   318   4" X 6"  10"  13"   4.5#  Ceramic
Magnaflow/Carsound  94166   222   323   4" X 6"  9"  13"   4.75#  Ceramic
Random Technology     222   310   * 4" X 4"  **"  ** ** 8.25#   Metal
Warp Speed     222   327   4.5" X 5"  8.5"  13"   4.75#   Metal
Stock RSX Type S     134   214    **  **   18.5#   ??
                 
Jackson Racing Test Pipe (2.25" Tube)     272   373          
2.5" Tube     302   ***          

Notes about the test: The flow rate is the number of cubic feet of air per minute that was allowed to pass for a given pressure, the higher the number the better.  Pressure on a flow bench is measured in inches of water so the higher the number the more pressure. We used 20" of water for the high flow/pressure test because we were reaching the limits of the flow bench. As you can see we were unable to get enough back pressure on the 2.5" straight pipe to reach 20" of water.

  *  The Random Technology Cat had no shroud around it.
 **  The Random Tech. and stock catalytic converts include all the tubing and brackets to connect the stock header to the catback.
*** Not enough resistance to reach 20" of water
 

Everything I have read about metal substraigts suggests the higher the flow the better they are. I am inclined to believe that. The numbers of the Random Technology may not support that but that is probably due to the smaller diameter and possibly the tubing. In any case the Warpspeed did perform the best in our test.